A wide range of different applications requires cable solutions with extremely small bending radiuses and a highly efficient cable setup. This is where flat cables made offer the ideal solution. We develop and manufacture flat cables that are precisely tailored to your unique requirements and needs. From simple, symmetrical ribbon cables to complex hybrid constructions.
What Is a Flat Cable?
Flat cables have a wide range of functions and properties can be used for a variety of applications. However, they all have one thing in common: In contrast to conventional round cables, the individual cores of a flat cable are arranged parallel to each other.
Flat cables are used whenever a fast, space-saving, and uncomplicated connection of electronic components is required.
Highly Efficient Cable Constructions With Extremely Low Bending Radiuses
With its PTFE flat cables, Habia offers ultra-flexible solutions with low dead weight that can withstand the highest loads. This is why our flat cables are particularly in demand for application in highly sensitive environments such as clean rooms. Especially in medical or microsystems technology such cables are highly convenient. Other areas of application include the military, aerospace, control systems, robotics and the automotive industry.
Our flat cables do not require a drag chain as a guide. This minimizes running noise and enables smooth, vibration-free movement. High-performance materials with reduced inherent abrasion also ensure a longer service life. Hybrid cable assemblies enable the simultaneous transmission of energy, data, signals, gases, liquids, or light.
Highly flexible flat cables from Habia impress with their...
Resistance
flexible and high bending strength
torsion resistant
temperature resistant
chemical and oil resistant
Practicality
low dead weight
low space requirement
optimal guiding characteristics
excellent handling
Longevity
less abrasion
less downtime
higher productivity
Advantages and Features At A Glans
ceable design: from simple symmetrical cables to complex hybrid constructions
minimized space requirement
low dead weight
small bending radius
high flexibility
exceptionally high reliability and mechanical resistance
high bending strength design for several million bending cycles
minimized running noise and smooth free movement (no drag chain required for cable routing)
Optimized Materials For Optimal Performance
The materials used ensure an ideal function of the flat cables - even in highly sensitive areas of application.
Copper / Optical fibers / Hoses
Highly flexible copper conductors - plain, tinned, silver-plated, nickel-plated or with special alloys; fibers and data fibers for light or data transmission; Hoses for the transmission of other substances, including air or liquids.
PUR, PFA, FEP, Silicone
Depending on the requirements and application area, we have an extensive portfolio of possible insulation materials available for insulating the individual core cables.
Polytetrafluoroethylene (PTFE)
By laminating with PTFE, our flat cables are extremely resistant to temperature, chemicals, and weathering. PTFE also has good electrical insulation properties, high notched impact strength, and anti-adhesive behavior.
The Right Solution For Every Application
Our flat cables are used in numerous industries in a variety of ways. Therefore, we can only present a small excerpt of possible solutions here.n.
Due to our excellent material competence and patented manufacturing processes, we are able to realize flat cables for almost any task and according to your requirements. Whether heavy-duty, halogen-free, flame-retardant or multifunctional - tell us your individual requirements and we will develop the optimum solution.
Example application in image-based diagnostics
With various imaging techniques, it is possible to generate high-resolution visual data of human organs and structures. For example, CT and MRI machines can provide three-dimensional cross-sectional images in a very short time, which a doctor can observe closely on a monitor.
Highly efficient and flexible flat cables by HEW lead to these brilliant visual results. Extremely bend-resistant designs with UL certification and several million bending cycles ensure above-average reliability and mechanical resistance. The synchronized transmission of a wide variety of mediums and signals is made possible by the combination of fiber optic cables, hoses, and electrical conductors.
Example of a cable
HEW combination: flat cable shielded – laminated
TEHCYTEHCYHTE- Cu vz 1x2x2,1mm² (105x0,16mm) ETFE + Cu vz 2x2xAWG22 (19x0,16mm) Cellular FEP + Cu vz 1x2xAWG26 (19x0.107mm) FEP + Cu vz 1xAWG26 (19x0.107mm) FEP + 2xMultimode provided + Cu vz 1x3x2xAWG26 (7x0,16mm) FEP + Cu vz 2x5x1,33 mm² (105x0,127mm) ETFE
Example Application Precision Positioning Systems
Positioning systems used in demanding industries such as the semiconductor industry must meet the upmost advanced requirements. These include precision in the nanometer range, uninterrupted availability in 24/7 operation, and an uncompromising level of cleanliness.
Multifunctional flat cables from HEW contribute significantly to the fulfillment of these tasks. Extremely bend-resistant and ultra-flexible cable designs allow for permanent movement in two dimensions. At the same time, the innovative materials ensure long system availability and are suitable for application in clean rooms.
Wide range of medical sensor cables, including micro cables for ultra-sensitive applications. These include endoscopy, high-frequency surgery, minimally invasive operating techniques, robotic keyhole surgery, miniaturized instrumentation, control, and inspection systems.
When it comes to the internal or external cabling of your industrial robots, We are at your disposal quickly and flexibly - with customer-specific all-in-one solutions that have been specially developed for the extreme operating conditions of robot-based automation.
