Cable solutions for robotics applications
Highly flexible cables for industrial robots
Industrial robots are highly dynamic precision systems characterised by complex motion profiles, tight cycle times and high repeat rates. The cabling is one of the components in the system that is subjected to the greatest stress. Constant bending and torsional movements, vibrationsand the effects of oils, chemicals or welding processes place extreme demands on cables and wires.
Our highly flexible robotic cables ensure a reliable power supply, control and data transmission, even under continuous load and over millions of movement cycles. Specially developed conductor designs, optimised stranding and tailored shielding concepts result in durable solutions thatare mechanically and electrically stable.
Our solutions therefore reduce downtime, increase plant availability and boost the efficiency of automated production processes.
Mechanical and electrical stresses in robotics
Robotics applications are characterised by a combination of a wide variety of loads. Depending on the type of robot, these include constant or varying torsional angles, continuous cyclic bending stresses, as well as abrasion and buckling loads across multiple axes. At the same time, electrical demands are increasing due to the use of high-performance servo and motor drives, sensitive bus systems (in some cases fibre-optic cables) and high-resolution encoders. Without suitably designed cable assemblies, this can lead to signal interference, voltage drops, EMC problems or premature mechanical failure.
Typical challenges:
High mechanical stress due to bending, torsion and vibration
Continuous operation with millions of movement cycles
Tight installation spaces, complex motion paths and small bending radii
The effect of oils, chemicals, coolants and weld spatter
Increasing demands on signal quality, EMC and power transmission
Solutions for robotics applications
Our specialised cables are precisely designed to meet the requirements of dynamic robotics applications and combine mechanical robustness with the highest level of electrical performance.
Highly flexible, torsion-resistant cable designs for dynamic movements
Optimised conductor designs for even load distribution and a long service life
EMC-compliant shielding designs for interference-free data transmission
Resistance to oil, abrasion, chemicals and thermal stresses
Hybrid and combination cables for integrating multiple functions into a single cable
Advantages of integrated solutions:
Reduced installation space and lower weight
Simpler installation and fewer interfaces
Greater system reliability and service life
Special features
High resistance to cyclic bending and torsion
Abrasion-resistant and durable tyre compounds
Optimised EMC properties
Long service life even under continuous load
High flexibility combined with mechanical stability
Expertise in system solutions
Bespoke design concepts
Key Application Areas
Articulated-arm robot
Collaborative robots (Cobots)
SCARA and Delta robots
Automotive and supplier industries
Assembly and production lines
Welding robots
Painting robots
Handling and pick-and-place systems
Robotics solutions
Our specialised cables are used in various areas of robotics:
Highly flexible power cables for servo and motor drives
Control and signal cables for sensors and actuators
Data cables for industrial bus systems (e.g. PROFINET, EtherCAT)
Hybrid and combination cables for integrating power, control and data
Customised turnkey solutions, including assembly and system integration
Robotic Solutions
Habia develops and manufactures specialised cables for the external cabling of industrial robots; these are assembled by our subsidiary, robotic solutions, to perfectly meet the customer’s requirements and are supplied ready for use.
Robotic Solutions’ core expertise lies in robotics. Whether it’s system enclosures, cable protection conduits or robot cables – you can benefit from ingenious solutions with valuable extras. Furthermore, we can also implement solutions tailored to your specific requirements for applications facing similar challenges.
How can we help you?
Our team of cable and cable harness experts supports you in the development, specification and documentation of sophisticated robotic applications. From cable design right through to fully integrated system solutions, we ensure that your requirements are met with maximum reliability, performance and efficiency.
For further information, technical details or specific requirements, please feel free to contact us: