High Temperature Cables
High temperature cables are engineered for applications where continuous operating temperatures exceed the capabilities of conventional cable materials. They are used in environments such as aerospace, steel production, glassmanufacturing, power generation, and other high-performance industrial applications where extreme temperatures, aggressive media, and long-term thermal stability require advanced high-temperature insulation materials and specialized cable constructions.
We recommend considering a custom high temperature cable whenever conventional cable materials cannot meet the thermal, electrical, mechanical, or environmental requirements of the application. Habia develops high temperature cables by optimizing conductor design, insulation systems, high-performance materials, shielding concepts, and cable geometry to achieve the ideal balance between thermal resistance, electrical performance, mechanical durability, and long service life. The result is a cable solution engineered to operate reliably in extreme temperature environments while delivering dependable performance throughout its entire service life.
The Unique Strengths of Habia Cables and Habia as a Cable Manufacturer
A high temperature cable's performance is affected by a variety of factors in addition to its maximum temperature rating. Long-term reliability under extreme thermal conditions requires the precise optimization of factors includingconductor design, high-performance insulation systems, material selection, shielding concepts, and cable geometry. Continuous exposure to elevated temperatures, rapid thermal cycling, aggressive chemicals, mechanical stress, and demanding installation environments all influence cable performance and service life. Habia develops high temperature cables as an integral part of the overall system, tailoring every cable construction to the specific thermal, electrical, mechanical, and environmental requirements of the application.
With decades of experience in specialty cable engineering and manufacturing, Habia supports customers from the earliest stages of product development. Our engineering teams evaluate operating temperatures, thermal loads, installation constraints, environmental influences, mechanical stresses, and applicable industry standards to develop a technically and commercially optimized cable solution. This collaborative development process simplifies system integration, reduces development risk, and improves long-term reliability. The result is a custom-engineered high temperature cable that delivers exceptional thermal stability, reliable electrical performance, and dependable operation throughout its entire service life, even in the most demanding high-temperature environments.
Insulation and Jacket Materials for High Temperature Cables
Selecting the right insulation and jacket material is essential to the performance and service life of a high temperature cable. Extreme operating temperatures, thermal cycling, aggressive chemicals, mechanical stress, and demanding environmental conditions require materials that retain their electrical and mechanical properties over extended periods. Drawing on decades of expertise in specialty cable engineering, Habia selects the optimum material combination to meet the specific thermal, electrical, mechanical, and environmental requirements of each application.
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PFA
PFA (Perfluoroalkoxy) offers the highest thermal performance among melt-processable fluoropolymers while maintaining excellent electrical and chemical properties. Habia recommends it for high temperature cables operating continuously at elevated temperatures.
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FEP
FEP (Fluorinated Ethylene Propylene) provides excellent electrical insulation together with high temperature and chemical resistance. It is widely used where reliable long-term electrical performance is required in demanding thermal environments.
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Silicone Rubber
Silicone maintains exceptional flexibility across a very wide temperature range while providing excellent thermal stability. Habia recommends Silicone Rubber for applications combining elevated temperatures with repeated movement or vibration.
Certificates and Approvals
Habia holds extensive approvals for various industries and specialized fields. For more information, please contact us.
Applications
High temperature cables are used wherever continuous exposure to elevated temperatures, thermal cycling, and harsh operating conditions demand exceptional electrical and mechanical reliability. In these environments, cable performance depends not only on temperature resistance but also on long-term stability under exposure to chemicals, oils, vibration, radiation, and mechanical stress. Habia develops high temperature cables engineered to maintain dependable performance throughout their entire service life in the most demanding applications.
Automotive & Engine Systems
Engine compartments, exhaust systems, electric powertrains, and testing environments expose cables to continuous heat, vibration, oils, and fuels. Habia develops high temperature cables that maintain reliable electrical performance under these demanding operating conditions.
Energy & Power Generation
Power generation systems, turbines, generators, and auxiliary equipment require cable solutions capable of maintaining reliable electrical performance under continuous thermal loading. Habia develops high temperature cables engineered for demanding energy applications.
Nuclear
Nuclear applications require cable solutions capable of maintaining reliable electrical performance under elevated temperatures, radiation exposure, and demanding environmental conditions. Habia develops high temperature cables engineered to meet the stringent requirements of safety-critical nuclear systems.
Your Custom Cable, Right at Your Fingertips
Your Custom Lightweight Cable
Selecting materials with a high temperature rating is the basis of engineering a high temperature cable. Ensuring long-term reliability under extreme thermal conditions requires precise optimisation of conductor design, high-performance insulation systems, shielding concepts, material selection and cable geometry. Every application presents unique thermal, electrical, mechanical, and environmental challenges that must be carefully balanced to ensure dependable performance throughout the cable's service life.
From the initial concept and material selection through prototype development, qualification, and series production, Habia supports every stage of the development process. Our engineering teams optimize conductor construction, insulation systems, high-performance materials, and cable architecture to develop high temperature cables that maintain stable electrical performance even under continuous exposure to extreme temperatures and harsh operating conditions. The result is a custom-engineered cable solution that integrates seamlessly into the final product, delivers exceptional thermal stability, and provides reliable long-term performance in the most demanding high-temperature applications.
