Custom cables

Cables for your every need

At Habia we specialise in the design and manufacture of high-performance custom cables and cable systems for extreme environments and demanding applications.

As a trusted supplier of cables since 1957, we’re experts in combining high-quality materials to build creative new cable solutions – whether that be simple wires in non-standard sizes, coaxial cables with odd impedance requirements or complex multi-core hybrid cables.

Tailor-made for your needs

With over 30 standard insulation and jacket materials and a wide range of approvals and manufacturing capabilities, we work closely with our customers to find smart solutions that match their application and budget. Every aspect of the conductor, screen, insulation and jacket can be tailored to meet your specific needs.

We have a deep understanding of our customers' requirements and have developed a comprehensive range of superior materials and solutions – which is continually expanding.  

Below you find an overview of our custom cable components.

Custom cable components

Cable with conductor highlighted

Conductors

Also known as the wire or the core. Many types are available on request, but the standard types available from Habia are: - Tin Plated Copper (TPC) - Silver Plated Copper (SPC) - Nickel Plated Copper (NPC) - Silver High Strength Alloy (HSA)

Image of a cable with insulation highlighted

Insulation

Providing electrical isolation between conductors, Habia offers a few options: - Fluoropolymer Insulation (FPI) - Halogen Free Insulation (HFI) - Melt Processable Rubber (MPR) - Silicone insulation (Si) - Tape Wrapped Insulation (TWI)

Image of a cable with fillers and tapes highlighted

Tapes (binders) and fillers

Allowing the components of the cable to move, flex and fit together more easily when cabled (or twisted) together. The addition of fillers and tapes can improve cable flexibility and flex-life, as well as keeping cores / pairs together electrically.

Image of a cable with braid highlighted

Shielding / Screening

Applied to reduce electrical interference from the surrounding environment, or from other components within the cable itself. - Braided screens - Foils - Lapped (served/spiralled) screens - Stainless steel armouring

Image of a cable with jacket highlighted

Sheathing / Jacketing

Providing mechanical protection for the insulated cores within, Habia offers a few options: - Fluoropolymer (FPI) - Halogen Free Sheath (HFS) - Melt Processable Rubber (MPR) - Silicone (Si) - Thermoplastic Sheath (TPS) - Thermoplastic Polyurethane (TPU)

Finished custom cable

Finished cable

Our range of finished cables include: - Coaxial cables (coaxes) - Data pairs - Power cores - Signal cores - Modified single wires - Composite / hybrid cables incorporating tubes, strain wires, thermocouples, fibre optics and many other specialist components.

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